Our Lady of Divine Hare Scrambles came to me in a dream. She told me of how my Orange Beloved was feeling weary in her heart and soul but that she could still, in fact, be saved. Plans were formulated at the end of December 2016 and with the blessing of The Hotness and Rocky Mountain ATV/MC (and Bishop Visa) the initial order of parts was placed.
The main job was the rebuild the valve train as well as the piston and rings. I’d be lying if I said that I had done this job before so being the diligent, humble servant I am I consulted The Oracle of YouTube. Her soft light shone down upon my shoulders, anointing me with her knowledge; she covered me with her blanket of confidence.
When the email popped up in my inbox stating the goods were on their way to me I done got started on the tear down of my bike.
Let’s go ahead and hit the “Pause” button for a minute. Is it necessary to remove the engine to rebuild the valve train and piston/rings? No, of course it isn’t. But since this was my first time I wanted to be able to eye fuck the shit outta the engine’s guts so I could learn everything possible. That being said, the engine’s done gotta come out of that frame.
She’s a sturdy, heavy lump but a sexy one. A little dirty with cow shit and mud? Sure. But don’t you say an ill word against my lump.
Once you have the water pump cover off take the time to look at your impeller. I replaced mine about a year ago so it doesn’t look crusty but it did at the time. Take your snap ring pliers to remove the clip that holds the impeller in place. Once the clip is out of place you will need to be careful when removing the impeller. It does slide off the shaft (heyoooooooooooooooooo), I promise.
At this point one should take care to remove the RTV sealant that hugged the valve cover close to the valve head. It’s not hard and crucial so when you’re ready to reinstall there aren’t any sealing issues. Be sure that you don’t use anything metallic or abrasive as that can cause scarring and sealing issues when you go to rebuild.